Service Manual For Zf Marine Gearbox
Transmission noise is most commonly caused by a poorly running engine or a worn out drive/damper plate. A compression check is a must before putting any blame on the transmission. If compression is not within 10% in all cylinders, uneven firing impulses may cause the transmission to make backlash noise. If the engine is tuned up and running well, the drive/damper plate may be the cause of noise.
This plate absorbs the engine's firing impulses, is the last link between the engine and transmission, and connects directly to the transmission's input splines. With a bad drive plate, even the slightest variation in firing impulses from the engine can cause transmission noise. Noise may be more apparent at idle, since the engine firing impulses are further apart.
Avoid idling for great lengths of time as this puts extra wear on the transmission. Transmissions last the longest at steady cruising speeds and with no high-rpm shifting. New oil is mostly transparent. If your oil is old and you can no longer see though it (on the dipstick) or is very dark brown, it's time for an oil change. If your oil is light pink/white, milky, and thick, then you may have a water problem.
When red ATF transmission oil is mixed with water and churns through the gears of a transmission, it gains a milk-shake consistency and turns light pink or white. This is very bad for the transmission and the oil should be flushed immediately. Usually it takes several flushes to get rid of the majority of the milky oil, and we strongly recommend bringing the transmission in for a rebuild, as there may be damage that could lead to bigger problems later.
Zf Marine
Leaks usually come from a failing transmission oil cooler, so it may be a good idea to replace that at the same time. Gear clatter occurs when the tooth flanks in the transmission separate and hit each other again in actual operation. This is caused by irregularities of torque and of rotation.
The possibility of tooth flanks to separate is due to the backlash required for compensating tolerances and thermal expansion to ensure the operational safety of the transmission. As a rule, gear clatter is the result of an unfavorable interaction of individual components, such as engine, couplings, gears, propeller shaft, and propeller. Such influences are beyond the control and responsibility of transmission manufacturers. A distinction should be made between gear clatter under load and idle gear clatter: Gear clatter under load may occur at a specific RPM. It is caused by design factors, such as number of cylinder, number of propeller blades, engine speed, and number of gear teeth. These may incite natural frequencies of the drive unit to such an extent that tooth flanks separate off and clatter despite their load from the torque.
This gear clatter under load may damage the gears. Gear clatter at idle may occur when there are low numbers of revolutions per minute. The phenomenon is due to irregularities during the ignition and combustion process which occur at low engine speeds. This type of gear clatter increases with the specific output of the engine, the reduction of moveable engine masses and a diminished idle speed. As a rule, idle gear clatter will not damage the gears, as almost no torque is transmitted at low speeds or when idling.
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Zf Marine Transmissions
It produces, however, a disagreeable noise. Measures against gear clatter under load: By calculating in advance the natural frequency of the drive unit and choosing the adequate resilient coupling, for instance, the critical natural frequency is dislocated from the range of operating speeds, or the critical vibration moments are damped. Measures against gear clatter at idle: More often than not, a suitable dampening coupling is the solution to idle gear clatter, as the transmission cannot influence this phenomenon. Lightweight automotive flywheels can contribute to gear clatter, so heavier marine flywheels are always recommended. In diesel engines, gear clatter can be very prominent, so selecting a good dampening coupling is very important. A major cause of gear clatter is a poor alignment of the drive unit and prop shaft. All components of the drive unit should be carefully aligned during installation.
Zf Marine Gearbox Singapore
Alignment should be checked at regular intervals, such as during oil changes.